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Wave Solder Optimizer
The process wave soldering took its name from the fact that the process uses a tank containing molten solder. In this process the electronic components are inserted in the PCB into their right place and them the PCB is made pass through a wave of soldering metal. The molten solder passes through the uncovered metallic area and creates a consistent electrical connection between the components. The areas where the connections are not to be made are protected with the solder mask. The process of wave soldering is much faster then the process of manual soldering; it creates a quality product in less time as compared to that in manual soldering.
Wave soldering process can be used for both holed PCB or for mounted PCB. But in case of the mounted circuit board the electronic components are placed on the PCB with the help of glue Rigid flex PCB Board, before they are made to pass through the wave of solder. Now boards with hole components had been mostly replaced by exterior mounted components, wave soldering has been replaced by reflow soldering method in a lot of large-scale electronics application.
Though there are many types of wave soldering machines available now a days but the basic operating principle of all the machines are same. A typical wave solder machine consists of three main zones; first being the Fluxing zone China PCB Prototype, second Preheating zone and the Soldering zone. Though some of the machines do have an additional fourth zone of Cleaning but this thoroughly depends on the kind of flux used.

Wave Solder Optimizer:-
Wave solder optimizer is one of the extremely urbanized, precise, and simple to employ wave solder process tool in modern era. It is the only device which can measure the critical parameters in the wave solder course, during the interface of the PCB with the wave. The optimizer goes through the wave machine like the printed circuit boards do. Original board-wave sensors on the base of the optimizer experience the wave just similar to Lead on an assembly. A temperature sensor on the board allows daily thermal profiles. A particular Flux sharing Window gives you the information on whether the flux is being applied carefully and evenly. The wave solder optimizer makes the process of wave soldering easier and more efficient, with improved results.
In present time optimizer is the worlds best for the measurement of control and optimization of the interaction of board and wave of solder.




Cost of the wave soldering defects:-
As it is clear that the use of the wave soldering has made things more simple and well-organized, but again this process too has some drawbacks. The process of wave soldering has severe hazards too, the production cost increases automatically with the involvement of this process in manufacturing. Apart from the increases in the manufacturing cost if the wave soldering fails then too it costs a lot to the firm.
The site SWPC ha covered all the points describing the cost factor involved in the usage of wave solder.

Dwell time:-
Dwell time for any dynamic process can be defined the time for which a dynamic process remains halted so as to make the other process happen.

Lead Free Wave Soldering:-
The whole world of PCB assembly is working towards implementation of lead-free soldering in order to get lead free electronic components. So the process of wave soldering must be transformed into a lead free process. In order to achieve this lead free process vital changes are to be made in the process of wave soldering and this involves more then just changing on solder alloy with other.

Thermal Profiling: -
The process of profiling includes the measurement of time against temperature relationship during the travel of the product throughout the soldering process. The data collected through this process generally involves the statistics likes of temperature peak point, time above liquid and many more.
KIC's thermal profiler instrument is used to make the measurement for the relevant data's of the process. On the basis of these statistics it is measured that how well the products profile matches the established window for the process.

Daily Thermal Profiling:-
In today's time all the PCB assembler's wants to have profiling equipment which delivers the cost effective technology on a daily basis use of the industry. The basic demand of modern day assemblers can be understood with the following, five points;

1.) Simple in operation
2.) The data obtained with the process of profiling should be immediate accssecible.
3.) The software should be user friendly.
4.) It should withstand the harsh conditions during the operation.
5.) It should come at an affordable cost.

Now the idea of doing thermal profiling for reflow soldering is extensively established all through the printed circuit board (PCB) assembling industry. The process of Thermal profiles is used board-by-board during prototyping. The preferred thermal profile then should be protected and its parameter should be maintained when organization boards.

Training for Wave solders process:-

The site has a complete section for the training session of wave solder process and for the troubleshooting of the process. In this section all the minorities involved in the process of wave soldering is involved. Users can definitely take a benefit of this section and could help themselves in knowing all the terms and process required to do the wave soldering safely and efficiently. This will help them in using the proper tools and materials for effective welding at a relatively low cost.

Apart from the mechanical aspects of the welding the chemical parts are also being described there in a very meaningful manner. It helps the user in choosing and using the suitable chemical which will make their welding process quite productive.
Training section in the site also describes and listens to the personal experiences of the users at machines. The also provides a reliable solution for the problems an individual has faced in the past while using the wave solder. The training section of the site tries to solve the board problems the users faces during the process.
Various leading electronic firms, likes of Samsung, Panasonic and others had been benefited by this online training program of SWPC. The training program here is different then the others in some manners as it not only help by providing instructions but it helps by solving the personal problem.
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